R2D2 Center Core

The central core of R2 contains his R2 batteries along with several essential electronic components, including his processing hub and motor controllers for his neck and feet. While most builders typically use one or two electronic boards, I initially tried a different approach by creating a removable cube for easy battery charging.

However, this design posed challenges, particularly the need to unplug multiple cables each time the cube was removed for charging. Consequently, I reverted to a more conventional circuit board setup. The new design allows me to remove and charge the batteries outside of R2 without disconnecting any cables. Additionally, R2 is equipped with a permanently installed power unit, enabling simultaneous charging and operation. The permanent power unit is a BEAUDENS Portable Power Station. This powers his main CPU (Raspberry Pi 4 v5 USB + Front LED Strip), Neck Controller (Raspberry Pi Zero W 2 & 16 channel servo controller v12),  Amazon Echo Speaker (v5 USB bluetooh speak with Alex control), Neck Stepper Motor (12v via a controller) and a small wifi router (v5 USB). By doing this I can work on R2s main program while his other batteries are being charged or while charging the power station as it have pass though power.

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Here you can see the boards and removable batteries

What makes up the Center Core

1 x BEAUDENS Portable Power Station
2 x 18v 9ah Drill Batteries (total of 36v 9ah)
1 x Raspberry Pi 4
1 x Raspberry Pi Zero W 2
1 x Hat 16channel Servo Controller
1 x 12v Stepper Motor Controller
2 x Pico Relay Controller's (total 16 relays)
1 x Raspberry Pi Zero w
1 x 24v Motor Controller
1 x 24v to 5v convertor
1 x 36v to 24v convertor
1 x 24v to 12v convertor
1 x Volt Meter and 3-amp power switch
1 x Wifi Router
1 x Amazon Echo bluetooth smart speaker

Gallery

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Front View - push button to slide batteries out
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Circuit Board - Pi4 \ Pico Relays \Pi Zero w2 16ch servo controller
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Power Board - 36 to 24/12/5v convertors - Shunt - 5v Bus - Negative Bus - 24v Bus
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Top down view - 4 in 1 Power Meter LCD Display

Change of plan

Below video clips show the difference between the old cube and the new more standard board design.

New Circuit board and Power conversion board

Old Version - The Cube

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